Water Loops,
Closure and Bio Kidney
meri has proven over more than 25 Years highest expertise to engineer and upgrade Water Loop management of Paper Mills which ranges form
Key Points for lower Specific Water Consumption and Water Quality Management
- Water Quality Management targets to use lowest possible amounts of water necessary for the process.
- Internal counter current loop flow and Filtrate Clarification is important to secure as good quality of water as needed to run reliable production and avoid Contaminants (e.g. Stickie’s) agglomeration.
- The Mill water volumes should be balanced to handle PM and Stock Preparation stops and startups, but be as low as possible to avoid biological activity and COD generation.
- Freshwater should be used only for high-pressure felt showers, sealing, Chemical- and Steam Preparation and to compensate Evaporation.
- Continuous Control of lowest possible water Consumption in Stock Preparation should be achieved by the “Smart Loop Concept” (Clarified Filtrate Recirculation)
- Using the “Bio Kidney” Function will allow Bio-Water Reuse after Anaerobic (+ Aerobic) Biological Treatment and Lime Removal.
meri can provide all necessary Services to achieve for New Paper Mills or Upgrade existing Mills the lowest possible specific water consumption and best Water Management.
- Auditing of existing Paper Mills, and Subsystems as ETP´s
- Engineering Services as Balancing, generation of PID´s, calculation of Energy & Consumables, OpEx, ROI etc.
- 3D Laser Scanning and Layout of existing and future equipment and systems.
- Support for and execution of permitting process documentation
meri delivers equipment and executes installations out
- Freshwater Filtration Plants
- Fiber recovery and Save All equipment
- Loop and Filtrate Clarification to remove solids and contaminants (e.g. Stickies & Colloidal) and generate high quality water for fresh water replacement
- Smart Loop Filtrate Clarification and Recirculation for “online” water consumption adjustment
- Effluent Pre- Teratment
- Pre-thickening and pressing of Filtrate- and Pretreatment- as well as Biological sludge
- Anaerobic and Aerobic Biological Treatment incl. Bio Gas Treatment
- Lime Removal by Lime Trap© and FlashOX©
- Secondary and Tertiary ETP Treatment